Compressed systems are vital across various industries, from pharmaceuticals to manufacturing. Maintaining an air compressor is essential to ensure that it performs reliably so your business can function without interruptions and downtime. Leaks are one major issue that can increase energy consumption and costs while reducing the efficiency of your compressor. That’s why being proactive regarding leak detection and regular compressed air system maintenance can be the wisest course of action.

How Air Leaks Can Become a Hidden Cost

In industrial plants, compressed air is a costly but necessary utility. A simple leak that goes undetected can end up wasting thousands of pounds annually, and here’s how:

Further Damage: Leaks can lead to an overworked compressor that can cost you more because of frequent breakdowns, ongoing maintenance, and the cost of parts.

Higher Energy Bills: Air leaks set off a chain reaction where the overworked system has a higher electricity consumption, resulting in more costly bills.

Reduced Productivity: Tools and processes can be compromised due to leaks and the insufficient performance of an air compressor. The risk is that operations can be negatively impacted, leading to higher losses.

Detecting Compressed Air Leaks

The sooner a leak is detected, the sooner it can be fixed, minimising waste and avoiding more significant breakdowns in the future. Here at Airia, we can make the process smoother. We service systems across the south including Hampshire, Berkshire and Wiltshire ensuring, we can efficiently identify any leaks and make repairs accordingly.

Some signs of a leak include:

• Hearing a hissing or whistling noise near the fittings or hoses
• Reduction of pressure
• Sudden increases in energy consumption and bills

Leak Prevention Strategies

Regular preventative compressed air system maintenance helps to ensure your system runs smoothly.

• Commit to routine inspections or leak detection surveys, potentially setting up a rota for employees to check periodically.
• In many cases, air loss can be prevented by simply ensuring all connections are correctly tightened and sealed.
• Ensure that your compressor is generally up to date; it may be time for an upgrade if it is no longer meeting your business needs or is in constant need of repair.

At Airia, we can provide expertise on new models of air compressors, such as our range of rotary screw, scroll and piston compressors, which are suitable for a variety of businesses.

The Benefits of Leak Prevention

There are numerous benefits to preventing leaks, including reducing energy consumption, cutting bills, fewer breakdowns and increased performance. Leaks can lead to more significant problems and costly solutions, so it’s best not to ignore the signs in the hope that they disappear.

Airia’s Expertise in Compressed Air Solutions

We are a trustworthy supplier of air compressor parts in Southampton and the wider Berkshire region. We offer innovative compressors, reliable repairs and leak-detection services, so you can count on us to ensure your compressed air system is running smoothly and meeting your business needs.

Compressed air leaks might seem like a minor issue, but they can greatly impact your business. Take preventative measures, inspect your compressor regularly and call in the professionals if you suspect a problem.

Get in touch to find out more about our services.